The chemistry behind the design basis

Every project starts with a picture of how the process should behave. As the design matures, that picture becomes harder to change. In electrolyte systems, shifts in composition or operating conditions can move the chemistry away from the assumptions behind the flowsheet, materials or operating envelope. Understanding those differences early gives engineering teams a stronger basis for the decisions that follow.

Trusted across engineering & EPC

Chemistry through the engineering lifecycle

Chemistry becomes harder to change as the design matures. Bringing it into the project early means assumptions can be tested before they become part of the design basis.

Challenge the process basis

Early studies are where feed and process assumptions are easiest to test. Feed variability and what-if cases can reveal where the design is sensitive to chemistry before the flowsheet begins to harden.

Validate the chemistry behind the design

By FEED, chemistry is starting to define the process basis and material requirements. Full electrolyte flowsheets can test how the proposed design behaves across the expected operating range before assumptions become specifications.

Keep the model aligned with the design

As stream data and operating conditions become better defined, the chemistry model can mature with them. Updating the same basis as the design progresses means new questions can be answered without reopening the study from the beginning.

Compare the design basis with reality

Once the plant is running, actual stream data can be compared with the original model to understand where conditions have moved and what that means for performance. Automated monitoring can extend that validated chemistry into ongoing operation.

Challenge the process basis

Early studies are where feed and process assumptions are easiest to test. Feed variability and what-if cases can reveal where the design is sensitive to chemistry before the flowsheet begins to harden.

Validate the chemistry behind the design

By FEED, chemistry is starting to define the process basis and material requirements. Full electrolyte flowsheets can test how the proposed design behaves across the expected operating range before assumptions become specifications.

Keep the model aligned with the design

As stream data and operating conditions become better defined, the chemistry model can mature with them. Updating the same basis as the design progresses means new questions can be answered without reopening the study from the beginning.

Compare the design basis with reality

Once the plant is running, actual stream data can be compared with the original model to understand where conditions have moved and what that means for performance. Automated monitoring can extend that validated chemistry into ongoing operation.

Engineering questions shaped by chemistry

Different projects arrive at OLI with different questions. The common thread is the need to understand what the chemistry will do under the conditions the design creates.

Stream Characterization

Build a realistic picture of the stream and how its behaviour changes across the expected operating range.

Process Chemistry

Test how speciation and phase behaviour affect the process before they become fixed assumptions in the flowsheet.

Water Chemistry

Understand how process and utility water chemistry influences treatment and downstream behaviour.

Scale

Evaluate mineral solubility and identify where deposition risk can emerge as conditions change.

Corrosion

Relate fluid chemistry to material performance so alloy decisions reflect the environment the asset is expected to see.

Automation

Reuse validated chemistry in repeated calculations and connected engineering workflows without rebuilding the analysis each time.

The earlier chemistry is considered, the more useful it becomes to the design. It gives the engineering team time to challenge an assumption, rather than explain the consequence after it has been fixed.

Mallory Boucher

Senior Client Solutions Architect

Chemistry applied to engineering decisions

The strongest proof is where the model changes the basis of a real engineering decision.

Materials selection

Test the alloy against the environment

Working with DNV GL, OLI combined physical modeling with experimental data to assess alloy performance under severe conditions and support materials selection.

Process design

Model the brine before scale-up

In direct lithium extraction work, reaction kinetics and real brine chemistry were used to examine how plant conditions could influence lithium recovery before design assumptions were fixed.

CO₂ injection

Match materials to the expected chemistry

OLI modeling showed how injectate composition and formation water can change corrosion behaviour across candidate alloys, supporting material selection for CO₂ injection.

The OLI solution

Rigorous chemistry within the engineering workflow

The chemistry model doesn’t need to sit apart from the engineering model. OLI can be used directly for detailed analysis and process simulation, or within many of the software environments already used by engineering teams. OLI technology brings rigorous electrolyte thermodynamics into established process simulation workflows through integrations with:

  • Aspen Plus and Aspen HYSYS

  • Honeywell UniSim Design

  • gPROMS

  • KBC Petro-SIM

  • AVEVA PRO/II

  • SysCAD

  • METSIM

Define the chemistry behind the process

From a focused stream or materials question to a complete process flowsheet, OLI provides a rigorous environment for testing how electrolyte chemistry behaves as the design develops.

OLI Studio

Investigate the chemistry behind a stream, process condition or materials question.

OLI Flowsheet: ESP

Carry rigorous electrolyte chemistry through a complete process flowsheet as the design develops.

Use OLI where the project needs it

OLI can work within the engineering environment already in use, support connected and automated applications, or bring OLI specialists directly into more complex project questions. The approach can fit the way the engineering team needs to work.

OLI Engine

Use OLI thermodynamics within established process simulation environments.

API

Bring the same chemistry into automated and connected engineering workflows.

Consulting

Where a project requires deeper investigation, OLI specialists can work directly with engineering teams to develop and apply the appropriate chemistry model.

Bring chemistry into the design earlier

If the chemistry could change the basis of the design, bring it into the project while there is still room to act on what it shows.