Unlock the full potential of DLE by exploring this blog, where science and innovation converge to refine lithium extraction processes.
Boost mining efficiency. Smarter solutions for greater yields.
At OLI Systems, we empower the metals and mining industry with advanced chemistry modeling and expert consulting, crafting solutions that refine extraction, optimize processing and elevate recycling and wastewater management. By addressing complex challenges with precision, we drive improved leaching efficiency and support responsible waste practices, paving the way for a more sustainable future.
Innovative approaches in mining modeling for enhanced precision
With OLI’s advanced chemistry and process software, you can simulate hydrometallurgy processing from a broad perspective down to the finest details. Envision the power to predict how processing an ore seam with a new mix of elements will impact results—and the confidence that your chemical adjustments will maintain high yield and purity. OLI technology is crafted to support efficient processes, minimize environmental risks, enhance recycling and empower clients to achieve optimal metal recovery with sustainable practices.
Understanding and addressing Core Challenges in the Mining Industry
Navigating complexities in metals and mining
The metals and mining industries encounter unique challenges in extraction and environmental management. Efficiently managing operations, addressing process upsets and tackling environmental concerns are critical for sustaining a plant that meets the high standards of regulators, employees and the community.
Hydrometallurgical performance
Each metal presents unique challenges in hydrometallurgy, from acid-base digestion and high-pressure leach kinetics to efficient solvent-liquor mixing and wastewater management. OLI’s predictive simulation software offers a chemistry-driven approach to maximize product yield, optimize reagent usage, and minimize waste, empowering you to tackle these distinct challenges with precision.
Corrosion control
Metal processing in harsh environments often leads to scaling and corrosion, impacting equipment durability and raising costs. OLI’s predictive technology accurately forecasts scale formation and corrosion rates across various plant conditions, covering a wide range of metals and alloys. These insights support effective mitigation strategies, extending equipment life and reducing operational downtime.
Environmental compliance
Effective water reuse and wastewater treatment are essential to hydrometallurgical operations, ensuring both plant functionality and regulatory compliance. OLI software is expertly designed to simulate the treatment of complex waters, containing contaminants like arsenic and radioactive elements such as uranium. With a comprehensive database covering nearly all materials present in these waters, OLI empowers efficient treatment of heavy metals, enabling operations to meet stringent environmental standards and minimize ecological impact.
Hydrometallurgical performance
Each metal presents unique challenges in hydrometallurgy, from acid-base digestion and high-pressure leach kinetics to efficient solvent-liquor mixing and wastewater management. OLI’s predictive simulation software offers a chemistry-driven approach to maximize product yield, optimize reagent usage, and minimize waste, empowering you to tackle these distinct challenges with precision.
Corrosion control
Metal processing in harsh environments often leads to scaling and corrosion, impacting equipment durability and raising costs. OLI’s predictive technology accurately forecasts scale formation and corrosion rates across various plant conditions, covering a wide range of metals and alloys. These insights support effective mitigation strategies, extending equipment life and reducing operational downtime.
Environmental compliance
Effective water reuse and wastewater treatment are essential to hydrometallurgical operations, ensuring both plant functionality and regulatory compliance. OLI software is expertly designed to simulate the treatment of complex waters, containing contaminants like arsenic and radioactive elements such as uranium. With a comprehensive database covering nearly all materials present in these waters, OLI empowers efficient treatment of heavy metals, enabling operations to meet stringent environmental standards and minimize ecological impact.
Precision simulations for accurate metal and mining insights
OLI Systems offers advanced chemistry simulation software that support every stage of metals processing, from extraction to recycling. By modeling intricate interactions in leaching, purification and effluent management, OLI empowers clients to boost efficiency and achieve environmental compliance. These simulations provide a clear view of complex reactions, helping establish optimal conditions for extraction while minimizing environmental impact and protecting water quality, driving a sustainable and profitable metals operation.
Comprehensive solutions for metals and mining challenges
OLI Systems provides comprehensive solutions tailored to meet the diverse needs of hydrometallurgy. With advanced software tools that span each stage—from extraction and processing to recycling—OLI empowers precise control over chemical reactions, supporting companies in achieving optimal efficiency, quality and regulatory compliance.
Lithium: extraction and optimization
OLI Systems offers specialized simulation tools tailored to the entire lifecycle of lithium. Our solutions enhance every phase, from brine extraction to purification, ensuring the production of high-quality, battery-grade lithium. By optimizing recovery steps and maximizing water reuse, OLI supports sustainable and efficient lithium recovery and processing.
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Rare Earth Elements (REE): Sustainable recovery and processing
Discover OLI’s advanced solutions for the sustainable extraction, purification, and recycling of rare earth elements. As the only provider capable of simulating the chemical behavior of all REEs—including yttrium and scandium—OLI supports efficient recovery from varied sources and precise separation through solvent extraction, precipitation and adsorption. OLI models also facilitate effective chemical recovery and wastewater management, contributing essential support for sustainable REE supply chains in high-tech and renewable energy sectors.
Cobalt: Efficient extraction and recycling
OLI’s software provides advanced tools to optimize every stage of cobalt processing, from extraction and refining to recycling. By accurately predicting cobalt’s unique chemical behaviors, our solutions support enhanced recovery, efficient purification and minimized environmental impact, empowering sustainable approaches to meet the growing demand for cobalt.
Nickel: Sustainable production and alloying
Unlock the full potential of nickel with OLI’s advanced chemistry modeling tools. Our solutions optimize each phase—from extraction and refining to alloy production for stainless steel and battery recycling. With an emphasis on environmental compliance, OLI’s models support effective wastewater management and foster sustainable nickel operations.
Case study
Advancing Direct Lithium Extraction with innovative chemistry modeling
Direct Lithium Extraction (DLE) is reshaping the future of lithium recovery, yet it demands a deep, data-driven approach to manage complex brine compositions effectively. With OLI’s sophisticated chemistry modeling, users can analyze ion balances, pH variations and brine properties with precision, providing insights that enhance lithium recovery potential. This case study reveals how our advanced tools address scaling issues and elevate prediction accuracy in DLE, supporting a new standard of operational reliability and insight.
SOFTWARE SOLUTIONS
Master the complex chemistry in metals and mining
Unlock new possibilities in metals processing with OLI’s advanced chemistry modeling solutions, designed to guide you through each stage of the metals lifecycle—from extraction to purification and recycling. With OLI’s precise software suite, you gain unparalleled insights into the intricate reactions that define metals processing. By modeling key parameters like pH, alkalinity, and ionic composition, OLI empowers you to manage scaling, control corrosion and achieve higher recovery yields. Each step, grounded in scientific precision, supports your commitment to sustainable, high-efficiency operations.
OLI Studio: Stream Analyzer
Conduct in-depth studies to enhance extraction and purification, modeling complex interactions with accuracy. Utilize mixer simulations to explore how combining streams influences results, ensuring an informed approach to each process phase.
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OLI Studio: Corrosion Analyzer
Predict and prevent corrosion with precision, optimizing processes and safeguarding equipment to maintain consistency in metal purification and refining.
Learn more
OLI Flowsheet: ESP
Simulate steady-state processes for multi-phase systems, enabling optimal design, precise troubleshooting, and control at every step, from extraction through recycling.
Learn more
OLI Studio: Stream Analyzer
Conduct in-depth studies to enhance extraction and purification, modeling complex interactions with accuracy. Utilize mixer simulations to explore how combining streams influences results, ensuring an informed approach to each process phase.
Learn more
OLI Studio: Corrosion Analyzer
Predict and prevent corrosion with precision, optimizing processes and safeguarding equipment to maintain consistency in metal purification and refining.
Learn more
OLI Flowsheet: ESP
Simulate steady-state processes for multi-phase systems, enabling optimal design, precise troubleshooting, and control at every step, from extraction through recycling.
Learn more
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